The future of connected industries lies in the seamless integration of Industrial Automation and the Internet of Things (IoT). With platforms like ABB 800xA and ABB DCS, businesses can achieve smarter control, real-time monitoring, and enhanced decision-making. IoT-enabled systems allow machines to communicate, optimize workflows, and reduce downtime, creating a fully connected industrial ecosystem. At ACG Tech Systems, we help you harness the power of Industrial Automation and IoT to boost operational efficiency, cut costs, and gain actionable insights. From predictive maintenance to intelligent data analytics, our solutions ensure your business stays competitive in the evolving digital era.
PLC/SCADA/DCS Commissioning
Seamless commissioning is the backbone of reliable industrial operations. Our expertise in PLC, SCADA, and ABB DCS ensures smooth integration, reduced downtime, and faster project handovers. We focus on delivering systems that are stable, efficient, and ready to support your production goals from day one.
Remote Monitoring & Control Systems
With remote monitoring and control, businesses gain real-time visibility into operations anytime, anywhere. Leveraging IoT and ABB DCS platforms, you can track performance, detect anomalies early, and make faster decisions without being on-site. The result is improved efficiency, lower maintenance costs, and greater peace of mind knowing your systems are always under control.
Expert Engineering Services
Strong engineering support is the foundation of any successful industrial project. Our Expert Engineering Services cover every stage of your automation journey from Instrumentation Engineering that ensures accurate measurements and control, to Process Automation that streamlines operations for maximum efficiency. Through detailed Design and Documentation, we provide clarity and compliance at every step, while our Electrical Engineering expertise guarantees safe, reliable, and optimized power distribution. Together, these services deliver end-to-end solutions that reduce project risks, improve productivity, and drive long-term business growth.
- Instrumentation Engineering : Precise measurement is key to reliable operations. Our instrumentation engineering ensures accurate monitoring, seamless integration with control systems, and consistent performance that keeps your processes running smoothly.
- Instrument Index
- JB Schedule
- JB Grouping
- Cable Diagrams
- Loop Diagrams
- Termination Diagrams
- Instrument Data Sheets
- PLC / DCS IO Counts
- Hook Up Diagrams
- Cabinet Engineering
- Process Automation : Smart automation eliminates inefficiencies and enhances consistency across operations. Our process automation expertise covers the complete lifecycle — from system architecture design and I/O assignment to wiring diagrams, control panel integration (IGA/OGA), and advanced software development for PLC and DCS. We also build intuitive SCADA animations, integrate historians for data-driven insights, and ensure seamless networking and protocol During FAT, SAT, and commissioning, we focus on delivering reliable systems that are fully tested, optimized, and ready for real-world performance. While we specialize in ABB 800xA and ABB DCS, our capabilities extend to platforms from Siemens, Rockwell, and other global leaders, giving you flexibility and confidence in every project.
- Design and Documentation : Clear design and thorough documentation lay the groundwork for successful projects. From detailed system layouts to compliance-ready reports, our approach reduces errors, ensures transparency, and streamlines execution.
- Three Wire Drawings
- Motor Control Centers
- Intelligent MCCs
- Power Distribution Boards
- Sizing of Switchgear
- Cable sizing and routing
- Load Listing and BOM
- Protection Relays
- FAT and SAT/ Commissioning
- Electrical Engineering : Reliable power systems are the backbone of industrial performance. Our electrical engineering solutions ensure safe distribution, optimized energy use, and uninterrupted operations that keep your business moving forward.
- Outdoor Switchyard
- Css, Pcc, Mcc, Imcc and Pdp
- Ac Drives
- Ups and Battery Chargers
- Ht / Lt Control Cables
IIoT Gateways & Edge Computing
Industrial IoT (IIoT) gateways and edge computing bring intelligence closer to your operations by processing data right at the source. Instead of waiting for cloud-based responses, businesses gain faster insights, lower latency, and improved reliability in critical environments. With secure connectivity to devices and seamless integration with platforms like ABB DCS and ABB 800xA, these solutions enable real-time monitoring, predictive maintenance, and smarter decision-making. The result is optimized performance, and a future-ready industrial ecosystem that adapts as your business grows.
Retrofit Solutions & AMC Services
Keeping systems up to date is essential for long-term efficiency. Our retrofit solutions help modernize outdated control systems, without disrupting ongoing operations. By extending equipment life and enhancing performance, businesses avoid costly replacements while gaining access to the latest automation capabilities. Alongside this, our Annual Maintenance Contract (AMC) services provide proactive support, regular health checks, and quick issue resolution to ensure maximum uptime. Together, these services safeguard your investments and keep operations running smoothly year after year.
MES Integration (OEE, energy, quality, maintenance modules)
- Manufacturing Execution System (MES) integration bridges the gap between your shop floor and enterprise systems, giving you complete visibility and control over production. From OEE monitoring that tracks equipment efficiency, to energy management that reduces costs, every module is designed to maximize productivity. Quality control ensures consistent output, while maintenance modules support predictive and preventive actions to minimize downtime.
OPC, Modbus, Profibus, IEC protocols integration: This module integrates various industrial communication protocols, including OPC, Modbus, Profibus, and IEC standards. This ensures seamless communication and data exchange between different devices and systems in the industrial environment.
